AI Solutions That Ship to Production
19 Production-Ready AI Products for Manufacturing, Logistics, Insurance & Energy
Most AI demos never leave the lab. Our solutions are different—built from real production environments, hardened against edge cases, and deployed where they create measurable business impact. No proofs-of-concept that gather dust. Real software that runs.
The Production Reality
Industrial AI isn't a nice-to-have—it's a competitive necessity. Here's what the data shows.
of defects missed by human inspectors
Sandia National Laboratories, 2024
maximum hourly cost of unplanned downtime
Siemens, 2024
reduction in breakdowns with predictive maintenance
Deloitte, 2024
of predictive maintenance adopters report positive ROI
OxMaint Industry Study, 2025
Manufacturing AI
"AI visual inspection achieves 99.8% accuracy on defects as small as 0.1mm—surpassing human capability. BMW reduced defect rates 30% within a year of deployment."
QualiZer
In-line defect detection
Reduce scrap and rework by detecting defects at the line with edge CV and explainable reviews.
- •Scrap/rework ↓ 10–25%
- •Inspection time ↓ 30–60%
- •False rejects ↓ 10–30%
VibraQore
Predictive maintenance
Detect bearing/imbalance faults early and plan interventions to avoid unplanned downtime.
- •Fewer Unplanned Breakdowns ↓ 35%
- •Average Failure Warning → 14 days
- •Maintenance ROI ↑ 3x
YardLytix
Dock & Yard Analytics
Reduce door dwell and improve trailer turns with camera+OCR and a live yard map.
- •Dwell Time Reduction ↓ 15-30%
- •Faster Trailer Turns ↑ 2x
- •Annual Detention Savings ↑ $50K+
Warehousing & Logistics AI
"The average enterprise runs 897 applications—but only 29% are connected. AI-driven logistics bridges the data gaps that cause inventory shrinkage, pick errors, and yard congestion."
StockVexel
Autonomous inventory scanning
Nightly cycle counts and OSA/shrink visibility using drone/AMR scanning—no aisle closures.
- •Faster Cycle Counts ↑ 40%
- •Inventory Accuracy ↑ 99.2%
- •Stock Reconciliation ↓ < 5 min
YardLytix
Dock & Yard Analytics
Reduce door dwell and improve trailer turns with camera+OCR and a live yard map.
- •Dwell Time Reduction ↓ 15-30%
- •Faster Trailer Turns ↑ 2x
- •Annual Detention Savings ↑ $50K+
Insurance & Financial AI
"97% of organizations experienced a Gen AI security incident last year. Financial services need AI that's built for compliance, auditability, and regulatory scrutiny from day one."
ClaimSentra
Roof/property claims triage
Accelerate claim triage using aerial damage scoring and assessor routing with defensible evidence.
- •Claim cycle ↓ 30–50%
- •Desk settlements ↑ 35%
- •Re-inspection rate ↓ <5%
ClaimVista
Claims automation & adjudication
Reduce claims cycle time and improve adjuster productivity with AI-powered triage and data extraction.
- •Cycle time ↓ 30-50%
- •Data entry ↓ 8 min saved/claim
- •Extraction accuracy 95%+
CompliChek
Policy form compliance validation
Validate insurance policy forms against state-specific regulations before SERFF filing. Catch compliance issues before they become objections, fines, or market conduct findings.
- •Faster Audit Prep ↓ 40-60%
- •Fewer SERFF Objections ↓ 85%
- •Validation Accuracy ↑ 98%+
DocQore
Government document processing
Digitize your paper and microfilm archives. Make 15 years of records searchable in 90 days. Clear FOIA backlogs by finding documents in minutes instead of weeks.
- •Throughput 1,000+ pages/hour
- •OCR accuracy 95-98%
- •Searchable archive 60-90 days
FraudLens
Insurance fraud detection
Score every claim at FNOL — in milliseconds. Flag suspicious claims before payout with anomaly detection, image forensics, and network analysis.
- •Detection 3x more fraud vs. rules-based
- •Resolution 50% faster SIU case closure
- •Precision 75% fewer false positives
Transportation & Rail AI
"Class I railroads maintain 140,000+ miles of track. Manual inspection can't keep pace with vegetation encroachment, track degradation, and clearance violations."
RailAurex
Track & catenary inspection
Detect defects from video/LiDAR and prioritize work orders for maintenance of way.
- •Inspection time ↓ 30–50%
- •Defect detection ↑ 95%+
- •Hazardous misses ↓ Zero
RailGuard
Right-of-way monitoring & clearance
Automated vegetation encroachment detection and clearance violation alerts with GIS mapping and work order integration.
- •Survey time 35-45% faster (weeks → days per subdivision)
- •Detection 60-80% more encroachments vs. manual patrol
- •Costs 40-55% lower with targeted crew dispatch
TrackSentinel
Surface Defect Detection for Track Components
AI-powered inspection for rail surface conditions, tie health, fastener integrity, and ballast indicators. Supplements visual inspection programs with consistent, documented detection.
- •Detection rate ↑ 40%+
- •Coverage ↑ 50-65%
- •Emergency costs ↓ 30-45%
FleetTherm
Rolling stock thermal monitoring
Predictive thermal anomaly detection for wheels, bearings, and brakes with depot integration for scheduled maintenance interventions.
- •Service disruptions ↓ 58%
- •Emergency repairs ↓ 60%
- •Planned maintenance ↑ 73%
SignalEye
Signal & switch monitoring
Automated signal aspect verification and switch position confirmation with PTC integration for fault reporting.
- •Signal Lamp Degradation ↑ 50–70% earlier detection vs. monthly walking inspection baseline
- •Switch Maintenance Alerts ↑ 40–60% proactive identification of developing position issues
- •Fault Documentation Time ↓ 60–75% reduction for investigation and reporting
Energy & Utilities AI
"Grid reliability, renewable integration, and aging infrastructure create unprecedented challenges. AI enables predictive operations that prevent outages and optimize generation."
VibraQore
Predictive maintenance
Detect bearing/imbalance faults early and plan interventions to avoid unplanned downtime.
- •Fewer Unplanned Breakdowns ↓ 35%
- •Average Failure Warning → 14 days
- •Maintenance ROI ↑ 3x
GridAurex
Transmission line inspection with 45% faster cycle times
Anomaly detection from drone/helo feeds for line, tower, and substation inspections—reducing inspection flights and accelerating findings.
- •Inspection time ↓ 45%
- •Defect detection accuracy ↑ 90-95%
- •Flight costs ↓ 30-40%
HelioLytix
Solar PV thermal monitoring with IEC 62446-3 compliance
Hot-spot and underperforming panel detection from thermal imagery—prioritizing maintenance by revenue loss to maximize solar output.
- •Production recovery ↑ 2-8%
- •Anomaly detection ↑ 94% F1
- •Review time ↓ 70%
ThermaSentinel
Leak/flare monitoring with EPA/LDAR compliance
Methane and flare anomaly detection from thermal/OGI sensors—automated regulatory reporting with alert timestamps, GPS, and audit trails.
- •Leak detection time ↓ 60%
- •Regulatory compliance ↑ 100%
- •False positives ↓ 40-50%
Retail AI
"Customer wait times directly impact satisfaction and revenue. AI-powered queue management turns checkout bottlenecks into optimized experiences."
StockVexel
Autonomous inventory scanning
Nightly cycle counts and OSA/shrink visibility using drone/AMR scanning—no aisle closures.
- •Faster Cycle Counts ↑ 40%
- •Inventory Accuracy ↑ 99.2%
- •Stock Reconciliation ↓ < 5 min
ShelfSentra
Shelf compliance & OSA
Detect out-of-stocks and planogram drift in-aisle; push tasks to devices and measure recovery time.
- •OSA ↑ 2–6 pp
- •Task recovery time ↓ 20–40%
- •Conversion lift ↑ 3–5%
Queuence
Queue & staffing analytics
Predict queues, alert lane opens, and cut walk-offs with staffing hooks.
- •Wait time ↓ 20–40%
- •Walk-offs ↓ 15–30%
- •Prediction accuracy ↑ 85–90%
YardLytix
Dock & Yard Analytics
Reduce door dwell and improve trailer turns with camera+OCR and a live yard map.
- •Dwell Time Reduction ↓ 15-30%
- •Faster Trailer Turns ↑ 2x
- •Annual Detention Savings ↑ $50K+
What Makes Our Solutions Different
Production-Ready, Not Demo-Ready
Every solution has been deployed in production environments with real data, real edge cases, and real operational constraints. We don't sell proof-of-concepts—we sell systems that run 24/7.
Built for Integration
Our solutions integrate with the systems you already use—SAP, Oracle, Manhattan, IBM Maximo, and 50+ enterprise platforms. No rip-and-replace required.
Edge-Optimized
Many solutions run at the edge for sub-100ms inference, air-gapped security, and independence from cloud connectivity. Critical for factory floors and field operations.
Full Lifecycle Support
From deployment to retraining to expansion. Our engineering team doesn't disappear after go-live—we ensure your AI keeps improving as your operations evolve.
Trained on Real Industrial Data
Our models are trained on data from actual industrial environments—not sanitized datasets. That's why they perform when lighting varies, equipment ages, and conditions change.
Common Questions
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