Can this run on our existing line cameras?

Yes. We support industrial cameras (GigE, USB3) and thermal sensors. Our team conducts a site survey to recommend optimal hardware for your environment and can often leverage existing camera infrastructure.

How do you measure QC gains?

We set clear KPI gates: scrap rate, first-pass yield, and cycle time. Metrics are tracked in real-time dashboards and reported to your MES/ERP systems with full audit trails.

What about on-prem vs cloud deployment?

We support both. Edge inference runs locally for real-time decisions; cloud integration is optional for model updates and analytics aggregation. Your data stays in your control.

How long until we see ROI?

Most customers see measurable ROI within 3-6 months of pilot deployment. We use KPI-gated rollouts to ensure value delivery at each phase.

What data is needed to get started?

For defect detection: sample images of good/bad parts. For predictive maintenance: historical breakdown logs and sensor baselines. We help scope data requirements during the PoC phase.

How do you handle change management?

We provide operator training, reviewer console walkthroughs, and documentation. Rollouts are reversible and KPI-gated to build confidence with plant teams.

AI Solutions for Manufacturing: Defect Detection, Predictive Maintenance & Worker Safety

Built for plant ops, quality

90-day quick wins for quality, maintenance, and safety—without ripping out your stack.

Computer vision for defect detection, AI-powered predictive maintenance, and worker safety analytics. Deploy production-grade AI solutions in 90 days with edge deployment that works with your existing cameras and MES systems.

Quick-Win AI Solutions for Manufacturing

QualiZer

In-line defect detection

Scrap/rework down; explainable reviews
Trend by SKU/shift
Holds/alerts to MES

PoC→Pilot 8–12 weeks · KPI gates · reversible rollout

VibraQore

Predictive maintenance

Early bearing/imbalance detection
Avoid unplanned downtime
Plan interventions

Sensor+vision baseline · alert rules · CMMS hooks

SiteSentra

Worker safety analytics

PPE/zones compliance
Near-miss flags
Video evidence for training

Edge models · reviewer console · audit logs

How it works

PoC

2-4 weeks

Validate feasibility

Pilot

6-8 weeks

Prove ROI on limited scope

Scale

Quarterly

Expand across facility

Tech & deployment

Industrial cameras (GigE, USB3) and vibration sensors
Jetson/x86 edge devices rated for harsh environments
MES/ERP integration via REST APIs
CMMS hooks for maintenance work orders

Proven ROI in Manufacturing Quality Control

27% scrap reduction

Automotive tier-1 supplier using QualiZer for weld inspection

35% fewer breakdowns

Food processing plant with VibraQore on packaging lines

Methodology

Frequently Asked Questions

Last updated: January 15, 2025

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Schedule a 30-minute call with our solution architects to discuss your specific challenges.