Warehouse Automation AI: Autonomous Inventory, Dock Analytics & Pick Optimization

Built for dc managers, 3pl ops

Cycle counts done overnight, doors turning faster, picks more accurate—no aisle closures, no WMS re-platform.

Autonomous inventory scanning, dock dwell optimization, and pick path analytics for distribution centers and 3PL warehouses. WMS-integrated solutions deliver 40% faster cycle counts and 25% dock dwell reduction—without closing aisles.

60–90 day quick winsKPI-gated rolloutsOn-prem or cloudReversible in <10 minutes

Methodology →

Ship these in 60–90 days

Outcome-first solutions with concrete deliverables

StockVexel

Autonomous inventory scanning

  • Nightly cycle counts across full DC
  • OSA/shrink visibility with photo evidence
  • Exceptions pushed to handhelds
What you get: drone/AMR routes · WMS reconcile rules · alert playbooks

YardLytix

Dock/yard analytics

  • Door dwell down; trailer turns up
  • Gate OCR + event timeline by trailer/slot
  • Heatmaps of congestion and SLA breaches
What you get: gate OCR pack · yard map + KPIs · TMS/YMS hooks

PickPathor

Pick-path optimization

  • Fewer misses, faster path time
  • Battery/charge planning built-in
  • Supervisor dashboards for coaching
What you get: path models · ops dashboards · change-mgmt kit

How it works

PoC
2-4 weeks
Baseline scans, accuracy/latency gates, WMS/TMS connectivity check
Pilot
6-8 weeks
Edge pipeline live, reviewer/task flows, door/slot KPIs
Scale
Quarterly
Health telemetry, model ops, scheduled study packs, SOPs for ops

Products used

SENTRA

Edge CV for autonomous scanning and real-time yard monitoring

Data & Analytics Platform

WMS integration, SLA tracking, and predictive modeling

Tech & deployment

  • AMR/drone integration for night scans; safety interlocks, no aisle closures
  • Gate cameras with OCR, event timeline by trailer/door/slot
  • WMS/TMS/YMS adapters via REST/webhooks; handheld tasking flows
  • Edge devices (Jetson/x86) for real-time inference; cloud sync + cold tier storage

ROI & proof

40% faster cycle counts

Baseline vs night-scan with StockVexel; fewer revisits after exception review

25% dock dwell reduction

Door/slot SLA adherence up; detention costs down with YardLytix

Methodology

Frequently Asked Questions

Last updated: January 15, 2025

Ready to get started?

Schedule a 30-minute call with our solution architects to discuss your specific challenges.